Duroxite® 200 Wire
Hardfacing Wire,Wear-Resistant Welding Wire,Flux-Cored Wire,Abrasion-Resistant Wire,High-Performance WireHardfacing Wire,Wear-Resistant Welding Wire,Flux-Cored Wire,Abrasion-Resistant Wire,High-Performance Wire
Duroxite® 200 Wire is ideal for single or double-layer deposits. Preheating, interpass temperature, and post-weld heat treatment should be applied as recommended for the base metal. When welding in downhill or uphill positions, it is recommended to reduce the wire feed speed and voltage.
Key Benefits
- Consistent wear resistance from the surface to 75% of the overlay depth in multi-layer deposits.
- Optimal alloy formulation forms a primary chromium-rich carbide with co-existing refined multi-alloy carbides.
- Provides an excellent combination of wear and impact resistance.
Typical Applications
Standard Dimensions
| Standard diameter Metric |
|---|
| 1.2 mm |
| 1.6 mm |
| 2.8 mm |
Mechanical Properties
| ASTM G65 – Procedure A weight loss 2) | Typical all-weld metal surface hardness 1) | Typical surface hardness | ||||
|---|---|---|---|---|---|---|
| Number of overlay passes | Classifications | Surface (g max) | 75% depth of overlay 3) (g max) | Hardness: 3-layer deposit on mild steel | Single pass | Double pass |
| Single pass | DIN 8555: MF 10-GF-65-GRT | — | — | — | 57 – 60 HRC | — |
| Multiple passes | DIN 8555: MF 10-GF-65-GRT | 0.12 | 0.12 | 62 – 67 HRC | — | 60 – 65 HRC |
1) Surface hardness is measured on machined flat surface just below overlay surface.
2) ASTM G65 is a standard test measuring sliding abrasion resistance using a dry sand/rubber wheel apparatus. ASTM G65-Procedure A is the most severe test method.
3) ASTM G65 wear test is conducted at 75% depth of the overlay materials to ensure consistently good wear resistance from the top surface through to the depth of 75% of the overlay.
Test results for mechanical properties
Test results for mechanical properties, deposit overlay chemical composition, surface hardness, and ASTM G65-A weight loss were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, substrate chemistry and working temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended applications.
Chemical Composition
| Standard diameter | Typical all-weld metal analysis (Weight %) | |||||
|---|---|---|---|---|---|---|
| Metric | C (%) | Mn (%) | Si (%) | Cr (%) | Nb (%) | Fe |
| 1.2 mm | 4.0 | 0.5 | 0.2 | 20.0 | 6.0 | Balance |
| 1.6 mm | 5.3 | 0.5 | 0.2 | 22.0 | 6.5 | Balance |
| 2.8 mm | 5.3 | 0.5 | 0.2 | 22.0 | 6.5 | Balance |
Welding recommendations
| Welding conditions | ||
|---|---|---|
| Current type | Shielding gas | Welding positions |
| DCEP (Direct current electrode positive) | None (Self-shielded) | Flat, half up, half down |
Welding parameters recommendations
| Standard diameter | Typical all-weld metal analysis (Weight %) | |||||
|---|---|---|---|---|---|---|
| Metric | C (%) | Mn (%) | Si (%) | Cr (%) | Nb (%) | Fe |
| 1.2 mm | 4.0 | 0.5 | 0.2 | 20.0 | 6.0 | Balance |
| 1.6 mm | 5.3 | 0.5 | 0.2 | 22.0 | 6.5 | Balance |
| 2.8 mm | 5.3 | 0.5 | 0.2 | 22.0 | 6.5 | Balance |
Delivery Conditions
| Standard package | Diameter | Weight |
|---|---|---|
| Type | Metric | Metric |
| Spool | 1.2 mm (0.04688 mm 0.045″) | 15 kg |
| Spool | 1.6 mm (0.06250 mm) | 15 kg |
| Spool | 2.8 mm (0.1094 mm) | 25 kg |